written by khatabook | June 30, 2023

How is Beer Made - History, Types, Brewing Process and Facts

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Table of Content


There are several crucial steps in the brewing process. Hot water is first used to extract sugars from malted barley, which are then fermented with yeast to create alcohol and carbon dioxide. Before being carbonated and packed, the mixture is given time to ferment and develop after being supplemented with hops to add bitterness and aroma.

Introduction

Beer is a common alcoholic beverage consumed worldwide. Brewing is the process of producing beer. 

The soaking of starch sources like cereal grains and fermentation involves the process of making beer. The fermentation and brewing of beer are possible in the commercial or home brewer. 

Beer is considered one of the oldest alcoholic drinks. According to archaeological evidence, ancient Egypt and Mesopotamia adopted beer brewing. 

Since the nineteenth century, brewing has been a part of the industrial revolution. Beer is made of water and a fermentable starch source like berley. 

The brewing process includes various steps, and each step is necessary.

Did you know?

Beer is the third most popular drink after water and tea, and there is an increase of 4% in beer consumption every year.

History of Beer and Brewing Process

Beer is one of the oldest alcoholic drinks. Archaeological evidence suggests 13000-year-old residues of beer consisting of gruel. 

According to legend, semi-nomadic Natufians used it for ritual feasts. Archaeological evidence also claims brewing has continued since the 6th millennium BC. 

Egypt and Mesopotamia adopted the process of brewing beer. Since the 19th century, the brewing industry has dominated Western economies.

Types of Beer

There are primarily two types of beer. These are Lager and Ale

Beer is categorised based on yeast type and fermentation method. 

Both types of beer are discussed below.

1. Lager

Lager fermentation continues for a long time at a low temperature. It relies on the bottom fermentation of yeast in beer. 

Because yeast sinks to the bottom of the fermenting tank. Lagers are common products among European countries, including the Netherlands, Canada, Germany, and many other countries. 

Lager can be divided into Pilsner and American Lager. Pilsner beer is different because of the water. 

It varies from neutral to hard. American Lager is by its colour. It is a highly carbonated beer with a refreshing and crisp taste.

2. Ale

Ale fermentation is done at high temperatures for a short period. The preparation of this beer is of the old style. 

Yeast fermentation happens at the top of the brew. There are different types of ale beers. 

One such beer is Porter, popular for its dark black colour. Another type of ale beer is Stout, which is also dark-coloured. 

The blonde ale is renowned for its light malt sweetness. Brown ales are available in various colours, from amber to brown. 

Pale Ale is popular for its copper colour and fruity flavour. Pale Ale is often paired with spicy food because of its strong nature.

The Beer Brewing Process

The brewing process is complete after several steps. Every step involves a different process to complete the brewing. 

These steps are explained below.

1. Malting

Malting includes three steps through which starches are released in barley. 

  • In the first step, the grain is soaked in water for almost 40 hours.
  • The second step is grain germination, and the final step is kilning. During the germination of the grains, they are spread across the floor for a few days.
  • In the final step, malting goes through a high temperature for drying. After the kilning process is complete, the grain is called malt.

Also Read: What is the Process of Juice Manufacturing [Packaging and Processing Explained]

2. Conversion or Germination

It is the second step of the beer-making process. Mashing helps convert starches into sugar.

Milled grain is mixed with hot water in an enormous container during this process. The malt converts starches into grain during the mixture of water and grain.

It is done through two methods. One method is to heat the grain in a vessel. Another method is to boil the grain.

During mashing, the temperature activates enzymes, which convert starch into sugar.

3. Lautering 

Beer production uses lautering to separate the wort from the grains. Wort is a liquid containing sugar. 

The extract remains with the grain and is separated by rinsing it with hot water. This process is done with the help of lauter tun or a tank used for filtration.

4. Boiling at a Certain Temperature

In the boiling process, the wort is boiled with hops. Boiling is used to remove bacteria from the wort. 

The chemical reactions from the boiling process helps in many other activities besides removing bacteria. It also helps to stop the enzymatic acts and wort concentration. 

The boiling continues for 45 to 90 minutes based on the intensity, the volume of water, etc. 

A copper vessel is used to boil. Copper is used because it transfers heat quickly. 

Another reason for choosing copper is that bubbles generated during boiling do not cling to the surface of copper.

5. Fermentation

Fermentation is carried out in vessels of various forms. After cooling the wort, yeast is added to ferment. Fermentation converts sugar into alcohol and carbon dioxide. 

The product gets the beer title after the fermentation process. Warm fermentation, cool fermentation, and spontaneous fermentation are the three types of fermentation. 

Warm Fermentation: In the warm fermentation method, beer fermentation occurs at a warm temperature. It usually forms foam on the surface of the beer. Warm fermentation takes place between 15° and 20° Celsius. 

Cool Fermentation: In the cold fermentation method, beer is brewed around 10 ° Celsius and stored at a freezing point known as lager. In warm fermentation, the yeast rises to the top and settles at the bottom in cool fermentation. 

Spontaneous fermentation allows yeast and microbiota to settle spontaneously. 

6. Storage

After beer fermentation, the brewer stores it for maturation. It may take a few weeks to several years. It depends on the brewer's intention. 

Beer is transferred to another container to avoid dead yeast and debris exposure. It helps the beer to protect itself from harmful compounds.

7. Filtering of Beer

Filtering is useful to stabilise the flavour keeping it at a good point. There are different filtering methods. 

Filtering can be accomplished by using sheets or a type of powder. 

Filtering through sheets allows particles to pass. The sheets are disposable and replaceable during filtration. The sheets can also be flushed when the filter gets blocked. 

The filtration through powder is done by adding the powder to the beer.

8. Packaging

The final stage is packaging the beer. It is a very significant stage for sales. Beer packaging is done with bottles, cans, or kegs. 

Ingredients of Beer

Different ingredients are used in beer production. Every ingredient plays a unique role in beer production.

The ingredients are discussed below.

1. Water

Beer consists mostly of water. Water is mixed with various components to create different flavours, tastes, and colours. 

Every component adds certain characteristics to the beer. The component reacts with water in a certain situation and changes the product's characteristics.

2. Starch Source

The starch source is the material utilised in beer fermentation. It helps determine the beer's strength and flavour. 

One of the common materials used as a starch source is malted grain. The enzyme produced by malting grain converts starches into sugar. 

Barley malt is used in the majority of the starch. The main reason for using barley as starch is the fibrous husk. 

3. Hops

Hop is a vital ingredient in beer as a flavouring and preservative agent. Hop is the flower cluster of the hop vine. 

It has been used to flavour food or for other medicinal purposes. It has been in use since the Roman era. 

The use of hop began in the thirteenth century. Before using hop, some other plants were used to flavour the beer.

4. Yeast

Yeast is a microorganism used for beer fermentation. Yeast helps to convert sugar into alcohol and carbon dioxide. 

Thus the wort turns into beer. Yeast influences beer by combining different metabolites. 

Emil Christian Hansen is a Danish biochemist who developed pure yeast in 1883. Pure yeast is widely used in modern fermentation processes.

Also Read: Guide to Starting a Juice Bar Business in India

Amazing Facts About Beer

Here are some mindblowing facts about beer. 

  • Beer was discovered in Israel for the first time in 13,000 BC.
  • Beer is the third most popular drink in the world.
  • Humans consume 50 billion gallons of beer every year.
  • The Czech Republic is the first country to open a beer museum.
  • “Snak Venom” beer contains 67.5% alcohol by volume, making it the world's strongest beer. 

Conclusion

Brewing is one of the common methods used in beer production. Every step of brewing should be correct.

The right amount of ingredients should be used and the right temperature applied to achieve a productive result. Beer is mainly made up of water.

Due to the high demand for beer, the brewing industry grows every year. Beer making can be a lucrative business if one invests time and dedication. You must follow a few simple steps to create the highly-demanded beer.

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FAQs

Q: What is lager beer?

Ans:

Lager is a modern beer. It is fermented for a longer period at a lower temperature.

Q: Which type of alcohol is used in beer?

Ans:

The alcohol in the beer is known as ethanol. It is produced through the fermentation of yeast, sugars, and starches.

Q: What types of materials should I use for brewing?

Ans:

It would help if you used aluminium and stainless steel for brewing. These materials are useful for allowing any reaction during brewing.

Q: What is the use of yeast in beer-making?

Ans:

Yeast helps in the fermentation of beer. It can convert sugar into alcohol and carbon dioxide. Yeast is a microorganism that eats sugar and converts it into alcohol.

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The information, product and services provided on this website are provided on an “as is” and “as available” basis without any warranty or representation, express or implied. Khatabook Blogs are meant purely for educational discussion of financial products and services. Khatabook does not make a guarantee that the service will meet your requirements, or that it will be uninterrupted, timely and secure, and that errors, if any, will be corrected. The material and information contained herein is for general information purposes only. Consult a professional before relying on the information to make any legal, financial or business decisions. Use this information strictly at your own risk. Khatabook will not be liable for any false, inaccurate or incomplete information present on the website. Although every effort is made to ensure that the information contained in this website is updated, relevant and accurate, Khatabook makes no guarantees about the completeness, reliability, accuracy, suitability or availability with respect to the website or the information, product, services or related graphics contained on the website for any purpose. Khatabook will not be liable for the website being temporarily unavailable, due to any technical issues or otherwise, beyond its control and for any loss or damage suffered as a result of the use of or access to, or inability to use or access to this website whatsoever.
Disclaimer :
The information, product and services provided on this website are provided on an “as is” and “as available” basis without any warranty or representation, express or implied. Khatabook Blogs are meant purely for educational discussion of financial products and services. Khatabook does not make a guarantee that the service will meet your requirements, or that it will be uninterrupted, timely and secure, and that errors, if any, will be corrected. The material and information contained herein is for general information purposes only. Consult a professional before relying on the information to make any legal, financial or business decisions. Use this information strictly at your own risk. Khatabook will not be liable for any false, inaccurate or incomplete information present on the website. Although every effort is made to ensure that the information contained in this website is updated, relevant and accurate, Khatabook makes no guarantees about the completeness, reliability, accuracy, suitability or availability with respect to the website or the information, product, services or related graphics contained on the website for any purpose. Khatabook will not be liable for the website being temporarily unavailable, due to any technical issues or otherwise, beyond its control and for any loss or damage suffered as a result of the use of or access to, or inability to use or access to this website whatsoever.